The
operation cost has been one of the major concerns of today's
large and small business entities. By retreading the old or
worn tyres, this indeed helps reduce cost of tyre replacement.
Retreading plays an important role in industries such as freight
forwording, transportation, tour & travelling, construction,
container, & haulage services, etc.
Olympic
Retreads is working restlessly to improve its manufacturing
process to produce better quality retread tyres and meet customer
expectation. By constantly upgrading its machinery and training
the production staffs, not only Olympic Retreads is able to
keep its pace ahead of the competitors but also reaps more markets
share.
WHAT
IS TYRE RETREADING
Retreading by definition is the removing of old tread and replacing
it with a new tread to provide another tyre life, in essence
it is Tire Recycling. Basically
they are two main types of Retreading system that is applied
by most of the retreaders in the world, they are Hot cure and
Precured.
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Hot retreading is the term used to describe the
retreading process in which the curing of retread
is done at a temperature of above 130c. It employs
a steel or aluminum mold with a tread design cast
or machined into it.
This
system is similar to the technology of new tyre
manufacturing.
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Uncured runner is applied to tires in which the
design will be molded into place during cure. Uncured
rubber can be applied by strip winding extruders
or slab extruders which provide the correct width
and thickness to fill the tread design in a mold.
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Rubber can also be purchased in a specified shape
to apply around a tire for mould cure. This is called
die size or camelback rubber.
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The term cold retreading was developed long ago
to differentiate the system from that of hot retreading.
Cold
retreading was then a term used to describe a process
in which the final curing of retread is done at
temperature lower than 130c.
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Precured retreading method is a system in which
the tread is prevulcanized in a mould (matrix) either
in a long slab form or a ring form before it is
built onto the casing.
The
Precure Tread system is a process by which a tread
pattern is fully cured or vulcanized into the tread
by using a press. The tread is then vulcanized onto
a tire casing using a bonding layer of uncured natural
rubber.
Precure
rubber has the tread design cured into the finished
shape before the rubber is shipped to the retreader.
A thin layer of uncured natural rubber is sandwiched
between the buffed surface of the precure tread
and the buffed surface of the tire.
The
tyre is vulcanized with heat, time and pressure
in a curing chamber that bonds the tread to the
casing. This thin layer called precure cushion or
bonding gum.
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